Product Description
The DZKQ-3012-R3HR3 Door Leaf & Cover Hardware Processing Center is a state-of-the-art, integrated machining solution designed to handle all hardware processing needs for both door leaves and door covers in a single, efficient system. It supports a wide range of workpiece dimensions, with a length of 600-3000mm, width of 90-1200mm, and thickness of 22-60mm, making it suitable for various door manufacturing applications. This all-in-one machine performs precise machining of lock holes, hinge mortises, top/bottom bolt grooves, sliding door track slots, closer mortises, paint hanging holes, rebates, as well as lock strike plates and hinge slots on door cover panels. By consolidating multiple processes into one automated unit, it eliminates the need for multiple machines, reduces material handling, and significantly enhances production efficiency and accuracy.

Features and Benefits

• Module-Based Control System: Ensures high repeatability and a return-to-origin accuracy of 0.01mm for consistent, precise machining.

• User-Friendly Digital Interface: Simplifies operation with intuitive digital input and automatic tool path generation, reducing programming time and operator error.

• Reduced Labor Intensity & Enhanced Safety: The motorized roller conveyor on the worktable minimizes physical effort during loading, positioning, and turning of large door leaves, while also reducing safety risks.

• Vacuum Adsorption Workholding: Secures the workpiece and prevents machining errors caused by potential warping or deformation of door panels.

• Infrared Auxiliary Positioning System: Prevents machining deviations caused by operator misalignment or errors, ensuring perfect placement and accuracy every time.

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Technical Parameters

• Workpiece Length: 600–3000mm

• Workpiece Width: 90–1200mm

• Workpiece Thickness: 22–60mm

• Overall Machine Dimensions: 4400×2700×1850mm

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FAQ

1. What types of doors can the DZKQ-3012-R3HR3 process?
   It is suitable for solid wood, composite, aluminum alloy, and other common door materials within the specified size range.

2. Is specialized training required to operate this machine?
   The digital interface is designed for ease of use, but basic training is recommended for optimal operation and safety.

3. How does the vacuum adsorption system improve accuracy?
   It firmly holds the workpiece flat on the table, preventing movement or lifting during machining, which is crucial for maintaining tolerances on large panels.

4. Can this machine be integrated into an existing production line?
   Yes, its modular design and standardized interfaces allow for flexible integration into automated or semi-automated production workflows.

5. What maintenance does this system require?
   Regular maintenance includes checking the vacuum pumps, cleaning the infrared sensors, and ensuring the rolling conveyor operates smoothly.

Founded in 1995, CNC ADVANCED TECHNOLOGY SHANGHAI (CAT) was a China-Japan joint venture company, has 15 years OEM experience for Japan famous enterprises. In 2010, CAT entered China market with R&D, produce, sales and service of CNC woodworking machinery, and CAT Shanghai was established at same time. In 2017, CAT Nantong was founded. With same production technology and process, CAT Nantong became a R&D, production and sales base of woodworking machinery.